Monday, August 27, 2007

Six Pack

I Wish..............

Couldn't find anybody locally that had a new distributor cap in stock on Saturday morning, so I decided to pull my plans forward and fit a wasted spark ignition system using a six pack coil. Originally I was going to do this after the 10CR but I got carried away.


Managed to pick up a couple of second hand coil packs and leads on eBay, I used a Mondeo V6 coil and cut the leads to suit.


Dead easy to wire in and set up, just a couple of extra wires to the ECU and then reconfigure the software to run a wasted spark system.


The most time consuming part was making a new bracket for the coil and blanking off the distributor hole.




I basically hacksawed my old distributor mounting casting, this was loctited in place leaving a small clearance to the oil pump drive shaft. I then made a plate, sealed it with RTV and bolted it in place.



Following a test drive, this seems to have cured my 6000 Rpm ignition issue, I now seem to have another issue up around 6800 - 6900 Rpm. Not sure if I need to fit stronger valve springs or I'm having issues with the crank trigger signal.


My trigger wheel is mounted on the back of my crank damper, not sure if the damper is resonating and causing an issue, I think this is unlikely as I'm able to log all the engine signals and all appear to seem OK - I need to investigate further............


My valve springs were bought from Chris Witor, I'll give him a call in the morning a see what he thinks.

Friday, August 24, 2007

Rolling Road

Spent the last month getting my car ready for the 10 CR, one of the main jobs has been to switch from my existing ECU to an Emerald K3. After making a new harness, trigger sensor bracket etc etc, finally got it up and running two weeks ago.

Spent the last couple of weeks mapping but couldn't get rid of an issue around 6000 Rpm, decided to get it booked in for a rolling road session. It was always the plan to optimise it on a rolling road, my only concern being that if the engine let go, I would be out of the 10 CR.

I'm glad to say all went well, the guys at Thor Racing managed to squeeze a bit more power and torque out of it. As with all figures these will vary from day to day, rolling road to rolling road however they do give an indication.


107 lb/ft @ 5580 Rpm

123 Bhp @ 6194 Rpm

Didn't manage to fix the 6000 Rpm issue but did a bit of investigation, basically its looking like a distributor cap issue, off to buy a new one in the morning.

A bit unfortunate as it was looking like there was a bit more power to come, I'm planning on setting the limiter at 7200 Rpm.